Greenfield Launch Success
Global Automotive Systems Company
$100M Greenfield launch, on time and cost in less than 18 months.
Challenge
Launched the highest precision engine component in the U.S.
Involved over 100 capital assets and an investment exceeding $100M.
Actions
Executed the $100 million installation of capital equipment and fixtures, coordinating workflows and logistics across a seven-member team.
Developed an Advanced Product Quality Planning (APQP)-aligned launch playbook that standardized implementation across equipment, sub-departments, and final assembly operations.
Drove manufacturing efficiency by implementing Value Stream Mapping, line balancing, and standardized work, resulting in a 15% cycle time reduction verified by full layout simulations.
Results
Completed installation, training, and equipment runoff in <18 months.
Met ramp-up demand, project goals, and cost targets.
“Skunkworks” team ensured long-term post-launch success.